Nickel Alloy Angle Bar Monel K500 for Drilling Tower UNS N05500 Ni68Cu28Al
Nickel Alloy Angle Bar, or angle iron, is basically manufactured by hot-rolled high strength Nickle Alloy steel. It has L-cross shaped section with two legs - equal or unequal and the angle would be 90 degree. Structural steel angles have lots of dimensions to comply with your uses. In addition, bespoke sizes are available. I
Many Uses:
- Supporting & structural factors - bridges, warehouses, shelves, cable towers, power towers, communication towers, equipment, etc.
- Everyday life uses - bed frames, chairs, benches, fencing posts, frames for supporting air conditioner, coffee tables and so on.
Monel K500, is a age-hardenablenickel-copper alloy that combines the corrosion resistanceproperties of Monel 400 with high strength corrosion fatigue and erosion resistance properties. It is precipitation hardenable through theadditions of aluminum and titanium. The chemica composition of It retains the excellent corrosionresistant characteristics of alloy 400.When compared with Monel 400, it has enhanced strength and hardnessafter precipitation hardening. It has approximately three times the yield strength and doublethe tensile strength of alloy 400.It can befurther strengthened oy cold working before the orecipitation hardening. It should be annealed when welded and theweldment then stress relieved before aging.
Applications:
Typical applications for Monel K500 that take advantage ofhigh strength and corrosion resistance are pump shafts,impellers, propeller shafts, valve components for ships andoffshore drilling towers, bolting, oil well drill collars, andinstrumentation components for oil and gas production.ltis particularly well suited for centrifugal pumps in themarine industry because of its high strength and low corrosion rates in high-velocity sea water.
High Performance Alloys stocks Alloy K500 in a range otcold drawn, annealed and aged, and hot finished andaged. Material can be supplied in random lengths, cut to order or machined to your specifications. Machining includes drilling, turning, tapping, threading, CNC shapes,flanges, and more. Pump shafts, impellers, propeller shafts. Pumps and valves used in the manufacture of perchlorethylene,chlorinated plastics. Valve components for ships and offshore drilling towers. Instrumentation components for oil and gas production. Oil well drill collars. Particularly well suited for centrifugal pumps.Equipment for processes utilising halide or acid catalysts.
Chemical Composition:
| Element | Ni | Cu | C | Mn | Fe | S | Si | Al | Ti |
| Minimum(%) | 63 | 27 | - | - | - | - | - | 2.3 | 0.35 |
| Max(%) | - | 33 | 0.25 | 1.5 | 2.0 | 0.01 | 0.5 | 3.15 | 0.85 |
Recommended Tool Types & Machining Conditions:
| Operations | Carbide Tools |
| Roughing, with severeinterruption | Turning or Facing C-2 andC-3 grade: Negative rakesquare insert, 45° SCEA1,1/32 in. nose radius. Tooholder: 5° neg. back rake5° neg. side rake. Speed:30-50 sfm,0.004-0.008 in.feed, 0.150 in depth of cut.Dry2, oil3, or water-base coolant 4. |
| Normal roughing | Turning or Facing C-2 orC-3 grade: Negative ratesquare insert, 45° SCEA,1/32 in nose radius. Tooholder: 5° neg. back rake5° neg. side rake. Speed:90 sfm depending on rigidity of set up, 0.010 infeed, 0.150 in. depth ofcut. Dry, oil, or water-base coolant. |
| Finishing | Turning or Facing C-2 0rC-3 grade: Positive rakesquare insert, if possible45° SCEA, 1/32 in.noseradius. Tool holder: 5° pos.back rake, 5° pos. siderake.Speed: 95-110 sfm0.005-0.007 in. feed,0.040 in. depth of cut. Dryor water-base coolant. |
| Rough Boring | C-2 or C-3 grade: lf inserttype boring bar, use standard positive raketools with largest possibleSCEA and 1/16 in. nose radius. lf brazed tool bargrind 0° back rake, 10° posside rake, 1/32 in. nose radius and largest possible SCEA.Speed: 70 sfm depending on the rigidityof setup, 0.005-0.008 infeed, 1/8 in. depth of cut.Dry, oil or water-base coolant. |
| Finish Boring | C-2 or C-3 grade: Usestandard positive raketools on insert type bars.Grind brazed tools as fofinish turning and facingexcept back rake may bebest at 0°. Speed: 95-110sfm,0.002-0.004 in feed.Water-base coolant. |
Our QC Activities and Test Methods:
| Chemical Analysis | ASTM E1473ensile | Test | ASTM E8 |
| Hardness Test | ASTM E 10,E 18 | PMl Examination | DINGSCO SOP |
| Ultrasonic NDT | BS EN 10228 | Liquid Penetrant NDT | ASTM E 165 |
| Dimensional and inspection | DINGSCO SOP | Roughness Test | DINGSCO SOP |
| Impact Test | ASTM E 23 | Low Temperature lmpact Test | ASTM E 23 |
| Creep and Stress Rupture Test | ASTM E 139 | Hydrogen Induced Cracking Test | NACE TM-0284 * |
| Inter Granular Corrosion Test | ASTM A 262 * | Sulfide Stress Corrosion Cracking Test | NACE TM-0177 * |
| Pitting and Crevice Corrosion Test | ASTM G 48 * | Macro Etching Test | ASTM E 340* |
| Grain Size Test | ASTM E 112 * | | |
* Done by state own third party laboratory
Processing Flow Chart:
Product Tags:
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Nickel Alloy Angle Bar Monel K500 For Drilling Tower UNS NO5500 Ni68Cu28Al Images
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